Adani Electricity Standardizes CSS Inspection Training with Immersive VR
Adani Electricity Mumbai Limited (AEML) is one of India's leading private power distribution companies, delivering reliable electricity to more than 3 million consumers across Mumbai. It operates an extensive network of consumer substations, transformers, switchgear and associated electrical infrastructure.
To maintain uninterrupted supply and the highest standards of safety, AEML continuously invests in training and upskilling its frontline workforce. Its engineers and technicians conduct routine Consumer Substation (CSS) inspections to detect abnormalities early, maintain equipment health and ensure compliance with operational and safety standards.
THE CHALLENGE
Training That Couldn’t Scale Safely
- Limited hands-on exposure: new engineers often had to wait for opportunities to accompany experienced staff to substations.
- Inconsistent training delivery: different trainers explained procedures differently, leading to variation in understanding.
- Safety constraints: training on live electrical assets posed operational and safety risks.
- Scheduling difficulties: coordinating classroom and site training for large teams was time consuming.
- Language barriers: field teams needed training in regional languages for better comprehension.
- Lack of digital tracking: monitoring who completed which module and assessment was difficult.
AEML wanted a scalable digital training platform that could deliver training standardization, immersive practice, multilingual learning and role automation, while improving VR readiness, progress tracking, inspection accuracy and operational preparedness.
THE SOLUTION
A Role-Based VR Training Ecosystem
Plutomen designed and delivered an immersive VR based CSS Inspection Training Module, deployed on the Meta Quest App Store, to digitally transform how technical inspection training is conducted across critical operational teams. The solution offers structured, role based training experiences with enterprise grade features.
Before entering the VR environment, users complete onboarding and safety validation, including a health condition screening, a safety acknowledgement and VR usage guidance. Training modules are then assigned dynamically based on each trainee’s role and responsibilities.
Inside an interactive CSS inspection environment, trainees navigate inspection zones, interact with equipment and follow standard procedures across general inspection, switchgear, LT panel, substation building, distribution transformer and APFC panel, in a realistic virtual setting.
- Immersive VR based training experience
- Role based module assignment
- Multi-language support
- SSO integration
- Automated and manual learner assignment
- Centralized training management
- Progress tracking and notifications
- Safe and repeatable inspection practice
THE RESULTS
A Safer, More Consistent Training Program
- Standardized inspection training across departments, including HT Construction, HT Maintenance, the Operations Squad and the Network Operations Center (NOC).
- Improved safety awareness and operational preparedness by moving practice off live assets.
- Increased learner engagement through immersive simulation.
- Scaled training efficiently across teams, with reduced dependency on physical infrastructure for training.
The VR based CSS Inspection Training solution successfully transformed technical training delivery for AEML through immersive learning and digital workflows. By combining VR technology, multilingual accessibility and centralized administration, the platform enabled a scalable, safe and standardized training ecosystem for critical inspection operations.
MORE CASE STUDIES
Read More Success Stories
Sterlite Technologies Ltd (STL) is a renowned digital technology company known for its expertise in optical fibers and cables, hyper-scale network design, deployment and network software, optical connectivity solutions, and more.
Read case study →
How Tata Power's Mumbai transmission team digitized more than 1,125 circuit kilometres of daily inspections with a standard checklist, geo-tagged proof of work and run-time task assignment.
Read case study →Plutomen let your Frontliners Work more Efficiently & Safely.
Enhance your frontline capacities through AR powered remote assistance, digitized workflows, and immersive training.