What is a connected worker in the context of manufacturing?

A connected worker in manufacturing is an employee who uses a combination of hardware and software technologies to conduct manufacturing operations effectively.

What are the main types of connected workers in manufacturing?

In manufacturing, there are several types of connected workers, including: 1. Operators who use digital work instructions, quality control tools, and communication tools. 2. Field workers who need support in remote locations. 3. Engineers who require real-time visibility into production KPIs. 4. Executives who use data generated by connected processes to drive strategy.

How can connective technologies help in closing the skills gap in manufacturing?

Connective technologies can assist in closing the skills gap by providing workers with real-time access to information and support, reducing the chances of common human errors. This enables connected workers to handle more advanced tasks sooner, reducing the need for extensive training and resulting in better overall performance.

What are some examples of use cases for connected workers in manufacturing?

Some use cases for connected workers in manufacturing include: 1. Process visibility applications to monitor individual performance. 2. Machine maintenance, ensuring technicians have access to necessary information. 3. Standardizing work and procedures across a distributed workforce. 4. Inline quality control to maintain quality standards. 5. Dynamic Standard Operating Procedures (SOPs) that respond to worker actions. 6. Machine monitoring and on-machine terminals for real-time data.

How have real manufacturers benefited from implementing connected worker solutions?

Real manufacturers have seen substantial benefits from implementing connected worker solutions. For example, a boat manufacturer achieved a 30% reduction in cycle time, a 7% increase in production, and annual savings of $500,000 by using connected worker applications. Another company standardized work instructions for a distributed workforce and achieved a first-time-fix rate of less than 2%. Additionally, a machine manufacturer saw a 62% reduction in reported defects, a 20% increase in production, and a 10% reduction in failures within two months of adopting connected worker strategies.

Is the concept of the connected worker still a future aspiration, or are manufacturers already implementing it?

Manufacturers are already implementing the concept of the connected worker. It is not merely a future aspiration but a current reality for forward-looking manufacturers. They are using connected worker solutions to create value on their shop floors by improving efficiency, data collection, and overall performance.

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chirag.y

(VP of Sales and Partnerships at Plutomen)

Chirag brings with him 15+ Years of experience in Digital Transformation, and IT Leadership. At Plutomen, he holds deep experience in business with a track record of customer-centric approaches helping them build business transformation.